PM4 Plug Making Machine
PM4 Plug Making Machine
Product Overview
The PM4 Plug Making Machine is a robust and high-performance solution designed to produce tobacco rods efficiently for cigarette manufacturing. With an impressive output capacity and precision engineering, the PM4 ensures uniform rod dimensions and consistency, making it an ideal choice for large-scale cigarette production facilities.
Benefits
Enhanced Productivity
- High-speed output capability
- Continuous operation design
- Rapid rod formation
- Efficient material handling
Consistent Quality
- Uniform rod dimensions
- Precise cutting control
- Density monitoring
- Quality verification systems
Operational Efficiency
- Minimal material waste
- Energy-efficient operation
- Reduced maintenance needs
- Optimized production flow
Versatile Compatibility
- Multiple rod dimensions
- Various tobacco blends
- Integration flexibility
- Customizable parameters
Technical Features
Rod Formation System
- Precision tobacco feeding
- Controlled compression
- Uniform density control
- Consistent rod formation
Cutting Mechanism
- High-speed precision cutting
- Adjustable cut lengths
- Clean, precise cuts
- Minimal waste generation
Control System
- Advanced PLC controller
- Touch screen interface
- Real-time monitoring
- Production data logging
Safety Features
- Emergency stop systems
- Guard interlocks
- Dust control
- Operator protection
Integration Capabilities
Production Line Integration
- Seamless connection with cigarette makers
- Synchronized operation
- Quality control systems
- Material flow optimization
Data Systems
- Production monitoring
- Quality data tracking
- Performance analytics
- Industry 4.0 ready
Customization Options
- Rod size adjustments
- Speed synchronization
- Blend-specific settings
- Special requirements
Maintenance and Support
Regular Maintenance
- 1,000-hour service intervals
- Preventive maintenance programs
- Performance optimization
- Component inspection
Technical Support
- 24/7 global assistance
- Remote diagnostics
- Emergency response
- Expert consultation
Training Programs
- Operator training
- Maintenance education
- Troubleshooting skills
- Best practices instruction
Use Cases
High-Speed Cigarette Production Lines
- Supports rapid production
- Consistent rod quality
- Reliable performance
- Minimal downtime
Custom Plug Manufacturing
- Flexible rod dimensions
- Different tobacco blends
- Special requirements
- Market-specific needs
Large-Scale Operations
- High-volume capability
- Continuous operation
- Quality assurance
- Efficient production
Accessories and Add-ons
Integrated Cutting System
- Precise length control
- Clean cutting action
- Minimal waste
- Easy maintenance
Dust Extraction Unit
- Efficient dust removal
- Clean operation
- Improved air quality
- Reduced maintenance
Monitoring Systems
- Production tracking
- Quality verification
- Performance analysis
- Maintenance scheduling
Customer Success Story
“The PM4 Plug Making Machine has streamlined our rod production process. Its speed and precision are unmatched, and it’s become an integral part of our production line. Since installation, we’ve seen a 30% increase in production efficiency and a significant reduction in material waste.” – Mark Anderson, Operations Manager at Prime Tobacco Co.
Next Steps
Request a Quote
Contact us today to explore how the PM4 can optimize your cigarette production.
Download Resources
- Detailed specifications
- Technical documentation
- Integration guidelines
- Maintenance schedules
Get Support
Our expert team is ready to assist with:
- Technical inquiries
- Integration planning
- Training requirements
- Maintenance programs
Technical Specifications
| Tobacco Rod Speed | Up to 175 meters per minute |
|---|---|
| Output Capacity | Up to 2500 rods per minute |
| Maximum Cut-Off Speed | Up to 2500 cuts per minute |
| Rod Length | 52 mm to 120 mm |
| Rod Diameter | 6.4 mm to 9.5 mm |
| Machine Weight | Approximately 1,700 kg |
| Power Supply | 415V, 3-phase, 4-wire, 50 Hz |
| Power Requirement | 3 kW |
Key Features
map[description:Produces up to 2500 tobacco rods per minute for efficient production title:High-Speed Operation]
map[description:Delivers consistent rod dimensions for quality and compatibility title:Precision Engineering]
map[description:Supports lengths from 52-120 mm and diameters from 6.4-9.5 mm title:Versatile Rod Dimensions]
map[description:Engineered for long-term reliability and continuous operation title:Durable Construction]
map[description:Optimized power consumption to reduce operational costs title:Energy Efficient]
Applications
High-speed cigarette production lines
Custom plug manufacturing
Large-scale operations
Precision tobacco rod formation
Integrated production systems
Optional Add-ons
- Integrated Cutting System
- Dust Extraction Unit
- Spare Parts Kit
- Production Monitoring System
- Extended Warranty Package
Support & Maintenance
- 1-year comprehensive warranty
- 24/7 technical support
- Regular maintenance every 1,000 hours
- Global on-site service
- Operator training programs