FA-100 Filter Assembly Machine
FA-100 Filter Assembly Machine
Product Overview
The FA-100 Filter Assembly Machine represents the latest in filter production technology, delivering precise and efficient assembly of cigarette filters. With its advanced control systems and high-speed capability, it ensures consistent quality while maintaining excellent production rates, making it an essential component in modern cigarette manufacturing lines.
Benefits
High-Speed Production
- Efficient filter assembly
- Continuous operation capability
- Minimal downtime
- Optimized workflow
Quality Assurance
- Precise dimension control
- Consistent density
- Automated quality monitoring
- Defect detection
Operational Efficiency
- Reduced material waste
- Energy-efficient design
- Automated processes
- Easy maintenance
Production Flexibility
- Multiple filter specifications
- Quick changeovers
- Various materials handling
- Custom requirements
Technical Features
Filter Formation
- Precise tow processing
- Controlled compression
- Uniform density
- Accurate cutting
Quality Control
- Real-time monitoring
- Automatic rejection
- Parameter verification
- Data logging
Control System
- Advanced PLC controller
- Touch screen interface
- Production tracking
- Recipe management
Safety Features
- Emergency stops
- Guard interlocks
- Safety sensors
- Dust control
Integration Capabilities
Production Line
- Seamless connection
- Speed synchronization
- Material flow control
- Quality system integration
Data Systems
- Production monitoring
- Quality tracking
- Performance analytics
- Maintenance scheduling
Material Handling
- Automated tow feeding
- Filter rod transport
- Waste collection
- Storage systems
Maintenance and Support
Regular Maintenance
- 1,000-hour service intervals
- Preventive maintenance
- Performance optimization
- Component inspection
Technical Support
- 24/7 global assistance
- Remote diagnostics
- Emergency response
- Expert consultation
Training Programs
- Operator training
- Maintenance education
- Troubleshooting skills
- Best practices instruction
Use Cases
High-Volume Production
- Continuous operation
- Quality consistency
- Efficient output
- Minimal waste
Custom Filter Manufacturing
- Special specifications
- Material variations
- Quality requirements
- Market adaptations
Integrated Systems
- Production line compatibility
- Process synchronization
- Quality control
- Efficiency optimization
Advanced Features
Quality Monitoring
- Dimension verification
- Density control
- Visual inspection
- Defect rejection
Process Control
- Parameter management
- Production optimization
- Material efficiency
- Performance tracking
Automation
- Automated feeding
- Continuous operation
- Minimal intervention
- Reliable performance
Customer Success Story
“The FA-100 has transformed our filter production capabilities. Its precision and reliability have significantly improved our product quality while reducing waste. The seamless integration with our existing production line has enhanced our overall efficiency by 40%.” – David Chen, Production Director at Global Tobacco Manufacturing
Next Steps
Request a Quote
Contact us to discuss how the FA-100 can enhance your filter production.
Download Resources
- Technical specifications
- Integration guidelines
- Maintenance schedules
- Training materials
Get Support
Our expert team is ready to assist with:
- Technical inquiries
- Integration planning
- Training requirements
- Maintenance programs
Technical Specifications
| Production Speed | Up to 1,000 filters per minute |
|---|---|
| Filter Length | 15 mm to 30 mm |
| Filter Diameter | 5.4 mm to 8.0 mm |
| Tow Width | 7.0 mm to 12.0 mm |
| Power Supply | 380V/50Hz, 3-phase |
| Machine Dimensions | 2800 mm (L) x 1400 mm (W) x 1800 mm (H) |
| Weight | Approximately 2,200 kg |
| Air Pressure | 6 bar, clean and dry |
Key Features
map[description:Produces up to 1,000 filters per minute with consistent quality title:High-Speed Production]
map[description:Advanced systems ensure uniform filter dimensions and density title:Precision Control]
map[description:Real-time quality control with automatic rejection system title:Quality Monitoring]
map[description:Handles various filter specifications and materials title:Flexible Operation]
map[description:Seamlessly connects with cigarette making machines title:Easy Integration]
Applications
High-volume filter production
Custom filter manufacturing
Integrated production lines
Quality-focused operations
Specialized filter types
Optional Add-ons
- Advanced Quality Control System
- Filter Length Monitoring
- Density Control Unit
- Automatic Tow Feeding
- Extended Warranty Package
Support & Maintenance
- 1-year comprehensive warranty
- 24/7 technical support
- Regular maintenance every 1,000 hours
- Global on-site service
- Operator training programs